I visited Jailbreak Brewery on a rainy Saturday in January to take their brewery tour. Our group of about a dozen people was met by Clay, who’s been a brewer at Jailbreak for about 2 1/2 years now. We started out in the mill room, where we learned a little bit about some of the ingredients and equipment that make up beer’s humble beginnings. I’m talking about malt and hops, some of which we got to see up close and smell.
This room has a tiny little mill that cracks open the malt gently, but doesn’t make flour out of it. Jailbreak uses a lot of specialty malts in their brews in addition to new hybrids and varieties of hops that are coming around every year. Because of these ingredients, Jailbreak is pleased to have “a pretty full portfolio,” but is experimenting all the time.
Next, we took a stroll to the top of a large kettle where beer gets its start. Temperature, Clay reminded us all, is very important. After all, yeast are delicate little organisms that can only thrive in certain temperature ranges – and whether it’s an ale or a lager style beer determines how warm to keep a fermentation tank. The “wort,” which is the cooking beer liquid, must also be sterilized to eliminate any wild yeast that might get in and disrupt the expected beer process.
I was curious what they did with all of their “spent” grains (I’ve been to brewpubs that use them in pizza or pretzel dough in the restaurant) and it turns out they go to a local farm as part of the animal feed. Less waste is always good!
Jailbreak is a 600 gallon operation, which is a decent size for such a small facility. While a one-way CO2 vent was bubbling away in a bucket of water, Clay told us that part of the reason for the brewery’s location had to do with the local water being a “pretty good blank slate.” He pointed out the prominent stainless steel tanks in the room, explaining a little about the process of cold crashing beers and managing fermentation temperatures. All in all, he said, it takes about 2-3 weeks from start to finish to brew a batch of beer.
I learned something strange and new! Yeast, that helpful little bacteria that ferments beer, reproduces very quickly. Generations can come and go in just a few weeks and with such a short life span, colonies of yeast is able to start to mutate over a relatively short period of time. This sounds like something exciting out of an issue of X-Men, but mutated yeast can spell bad news for brewers; it can mess with the consistency of breweries’ products and ruin whole batches of beer. That’s why many professional brewers only “pitch” (add/use) the same yeast strain 3-5 times.
We got to try a hefe that was about 2 days away from being ready to can. It was cloudy and flat as it’s an unfiltered beer and had not yet been force carbonated with CO2. It was bright, as a hefe weizen should be, but something about the mouthfeel was very strange without the carbonation.
Jailbreak fills their kegs one at a time, so it can be a slow operation. In addition to carbonating and kegging or canning the beer, Jailbreak experiments with some barrel aging. Some of the barrel aging projects are up to 2 1/2 years old, many in bourbon barrels. Bourbon barrels are readily available to breweries since part of the regulation that governs what bourbon is that it must be aged in a new barrel. Used barrels are literal garbage to bourbon makers. The brewers are sampling all of these beers all the time because, as Clay says, they are “living, breathing things” and are unpredictable.
We moved next to the canning operation. I know there’s some controversy about canned vs bottled beers, but I don’t have any problems with cans myself. Jailbreak opted for cans 3 years ago because light can’t get in (which is good for hopped beers), the seams are sealed against oxidation, they’re more portable, good on palettes, and have a lower carbon footprint than bottles. Their can holders are also made from 97% recycled materials and have no holes to harm turtles or fish. Makes sense to me.
Finally, after glimpsing cold storage, we talked a bit about the brewery’s past as well as its future. The owners were once bored government contractors that stirred up 2.5million to start the company – their escape – their “jailbreak” from their boring 9-5 jobs. They’re at the brewery almost every day. Looking forward, Jailbreak is going to change from the food truck model of service to opening their own in-house small plates kitchen, fast casual style sometime in June 2017. They also want to change from being open 4 days a week to being open 6 days a week, which will mean a change in their license from tap room to brewpub. They’re also hoping to start making cider as well.
Overall, I’m pleased with what I’ve seen and tasted from Jailbreak. They seem really dedicated to quality through repetition as well as trying new and experimental things on the side. They’re environmentally conscientious, which makes this grumpy old hippie pretty happy. And I liked all of their beers that I had (well, except for the Ephemeral Vol 1 – but that’s just a preference thing for me). Maybe the customer service at the bar is a tiny bit lacking; there never seem to be enough bar tenders to take care of that whole tap room really thoroughly. Still, I can’t fault them for much. If you’re in the area, I definitely recommend swinging by.